The egg tray line consists of four complete systems: pulping, molding, drying, and packaging to ensure full production through unique processes. The raw material for producing egg trays include waste paper, for instance, magazines, carton boxes, and old books. Acquiring them is easy and affordable. Most of it comes locally from people or paper recycling industries. The production assumes four stages, and each system uses a different set of devices to ensure efficient output. Below is detailed information on the various stages of the egg tray production line.
Pulping System
It is the first step of the egg tray making process. The equipment used here consists of a hydraulic pulper, pulp refiner, a pool of water, and a pulp pump. The first step is placing the raw materials into the hydraulic pulper, then adding water in appropriate proportions. The machine will then mix up the contents to ensure it forms a consistent mixture. Although it seems like minimal work, this stage is vital as it determines the quality of the end product. Along the process, any impurities will get removed, and if necessary, there can be the addition of pigmentation. The refined pulp gets delivered in a tank and ready for the next step. Click here to know more: https://eggtraymakingmachine.net/apple-tray-making-machine/.
After the pulp is now in the required state, it gets conveyed to the second part through pipes. The molding system of an egg tray production line is where the operator can determine the level of output. The equipment used here is a vacuum pump, molding machine, air compressor, and cleaning device. The pump discharges the pulp onto the forming molds for them to take the exact shape. The air pump and compressor will aid through blowing of air to ensure sufficient absorption and pressing. Also, there is the removal of excess water, which aims to improve the drying system’s efficiency. Upon formation, the models will get released to the transfer equipment and then taken to the next level. However, before that, the cleaning device sprays water on the existing molds to free them from any left particles, thus preparing for the next batch. It is the send part of egg tray making machine.
Drying System
Drying is the third stage of egg tray production. A variety of machines are applicable here. The choice depends on the level of production and needs of the customer. The first drying method is natural drying. It takes place under the sun hence suitable for small scale production. You have to ensure you check on the weather forecast before execution, as it could result in inconveniences. The other two types are brick and metal drying lines. Both have conveyer belts to aid in moving the trays around. These two can either be in a single or multiple layers. Although there was some removal of water initially, the egg trays still retain at least sixty percent; hence this system ensures they are ready for use.
The last step is packaging and transportation to various customers. However, before that, the products pass through a hot press for removal of air. It also provides for stacking a considerable number in the storage boxes. The egg tray production is an efficient and ecologically sustainable process that works towards generating profits in the safest way possible. More information on the blog: https://bestoncompany.hpage.com.